Before You Start
Parts List
Make sure you have all required components
3D Print Case
Download and print the case STL files
Assembly Instructions
1
Prepare the Components
Gather all your parts: XIAO board, battery, switch, wires, and 3D printed case.

2
Cut the Black Wire
Cut the black wire approximately 2/3 inch (17mm) from the base of the battery connector.

3
Strip the Wire Ends
Remove a small portion of insulation from both ends of the cut wire using a wire stripper.
Use the 28 AWG notch on your wire stripper for best results.

4
Solder the Components
Follow the soldering diagram to connect the battery to the board. The switch goes in-line with the black (ground) wire.

5
Secure the Switch
Insert the switch securely into the battery connector circuit.

6
Place Battery and Board in Case
Carefully place the battery and board into the 3D-printed case.

7
Position the Switch
Insert the switch into the notch next to the USB-C slot.

8
Manage the Wires
Twist the longer red wire gently to help organize it within the case.

9
Curl the Wire
Carefully curl the twisted wire and place it to the side to ensure it fits within the case.

10
Attach the Lid
Align the lid with the case using the ridges as a guide and snap it into place.

11
Secure the Case
Apply even pressure around the edges to ensure the seams snap securely into place.

Charging Instructions
- Use a standard USB-C cable to charge
- The LED will indicate charging status
- A full charge takes approximately 1-2 hours